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Aileron Lightening Hole Flange Distances?

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  • Aileron Lightening Hole Flange Distances?

    Looking for some thoughts from other patrol wing plans builders. While forming my aileron ribs my form must have shifted a bit and caused there to be less space between the bottom than the top.

    My question surrounds the distance from the end of the lightening hole flange to the edge of the rib flange. AC 43.1 doesn't provide any insight. I've attached some photos - what I'm wondering is what is the minimum distance between the two points? Both the middle lightening hole and the small unflanged lightening hole have about 1/8 inch of flat space before the flange for the rib edge. (Here is the only other thread I found about this: Aileron Lightening Holes.) Based on the plans it seems if the lightening hole is square in the middle of the rib, the questioned area would be 3/16 on top and bottom.
    Attached Files

  • #2
    I just did the 1/4" flanges on the two largest holes and came close to the edge, maybe 1/8" ish, but didn't have any interference problems.
    Note that the centers of the three holes plus the jig pin hole are all in-line. That helped me in measuring them out.
    Mark
    Scratch building Patrol #275
    Hood River, OR

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    • #3
      Originally posted by Chewie View Post
      I just did the 1/4" flanges on the two largest holes and came close to the edge, maybe 1/8" ish, but didn't have any interference problems.
      Note that the centers of the three holes plus the jig pin hole are all in-line. That helped me in measuring them out.
      Thanks Chewie, appreciate it.

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