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  • #1

    Cable Tools

    Fortunately, I own most of all the tools needed for my Companion project, but I don't own a swaging or cable tension measuring tool. I want the right tool for the job (no interest in cutting all my cables out like robcaldwell had to do), so I want the Nicopress swager (part 64-CGMP according to Spruce), but no idea what to buy for cable tension measuring. All of these tools are $$$$$, but this is not something to go cheap on. Any feedback on the tension meter, or where to buy? Any thoughts at all on this subject?
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  • #2
    The Big Squeeze
    https://www.kitplanes.com/the-big-squeeze/
    Fabricating aircraft cables.


    I'm using the bar tool, but I took the time to really understand how to make reliable crimps with it.

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    • #3
      Some EAA chapters have tools available for loan to members. Or spend the money, use the tools and sell them here, sombody will buy them. Or keep them and be the most popular guy on the airport with lots of favors owed to you.
      Gerry
      Patrol #30
      Last edited by geraldmorrissey; 05-19-2021, 01:27 PM.

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      • #4
        You can also make one. Kit planes had an article on just that

        Build a Calibrated Tensiometer
        https://www.kitplanes.com/build-a-calibrated-tensiometer/
        An accurate, inexpensive, cable gauge that's easy to make. By Reinhard Metz.


        not hard to build and it is pretty similar to the one I have that ACS sells for over $700. I also calibrate mine the same way they talk about
        John Snapp (Started build in Denver, CO) Now KAWO -Arlington Washington Bearhawk Patrol - Plans #255 Scratch built wing and Quickbuild Fuselage as of 11/2021. Working on skinning the left wing! -Ribs : DONE -Spars: DONE, Left wing assembly's: DONE., Top skins : DONE YouTube Videos on my building of patrol :https://m.youtube.com/user/n3uw

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        • #5
          Originally posted by Mark Dickens View Post
          Fortunately, I own most of all the tools needed for my Companion project, but I don't own a swaging or cable tension measuring tool. I want the right tool for the job (no interest in cutting all my cables out like robcaldwell had to do), so I want the Nicopress swager (part 64-CGMP according to Spruce), but no idea what to buy for cable tension measuring. All of these tools are $$$$$, but this is not something to go cheap on. Any feedback on the tension meter, or where to buy? Any thoughts at all on this subject?
          I bought this one from Spruce. Yes they are pricey and you could borrow one. But I have used mine more than once and like to have it around for peace of mind.

          https://www.aircraftspruce.com/catal...?clickkey=3609
          Rob Caldwell
          Lake Norman Airpark (14A), North Carolina
          EAA Chapter 309
          Model B Quick Build Kit Serial # 11B-24B / 25B
          YouTube Channel: http://bearhawklife.video
          1st Flight May 18, 2021
          • Likes 1

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          • #6
            I helped adjust the rigging on a sail boat recently and while doing so I thought the cable tension tool would be good on a BH. IDK if they make one for 1/8” cable but it might be worth a look. Think they are like $100.

            I asked the local mechanic to come check may cables. His shop rate is like $100/hr but he said he was too busy and handed me his tension gauge.
            Scratch Built 4-place Bearhawk. Continental IO-360, 88" C203 McCauley prop.

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