My Patrol Hardware List.

[Bcone1381]

P.31 Flap Handle	Flap Handel	Cable attach at flap handle	Flap Cable to junction plate	Flap Cable from junction plate to flap lever	Flap cable Pulleys	Flap Cable attach at torque tube
	(2) MS24665-372 Cotter Pin 1/8x1-1/4	Use Flap Contro Cable with an MS20667-4 swaged fork end. Frk width = 0.383 = .062 washer	Can of Safety Wire to measure cable length. One each of 020, .032, .041 DIA	(2)MS21252-4RS fork end	(6) MS24566-3B pulley	(2) AN115-32 shackel
	3/16” roll pin	(1)AN393-15 Clevis	I am not ordering any control cables yet. But I am ordering hardware Xcpt teh swaged hardware.	(2)MS21251-B5S Barrel	(3) AN4-20A (2)AN4-21A (1)AN4-23A	(2) AN393-17 Clevis
	(2) AN3-5A bolt	(1)AN960-10 washer	(1)AN100-4 thimble	MS21255-5LS Cable Eye End	(6) AN960-416 washer	(2) MS24665-151 cotter
	(4)AN960-10 washer	(1)MS24665-151 cotter	(1) 18-3-M nicopress sleeve	(4)MS21256-1 clips	(6) AN365-428
	(2)AN365-1032		(1) An115-21 shackle for flap cable	(2)AN393-15 Clevis
			(1) AN393-11 clevis	(2)MS24665-151 cotter pin for pin
			(1) MS24665-151 cotter	(2)AN960-10 washer
				(2) 18-3-M Sleeve
				(2) AN100-4 thimble

[Flygirl1]

WOW, thanks for sharing. Good job!

[Perko88]

Bcone1381 Thanks, great job

[Bcone1381]

"Brooks...the list above is great, but how many AN3-3a bolts should I order?"

Staring with this post, thru #28 is the hardware list organized by TYPE

GENERAL HARDWARE	Single Item List	Adle Clamps MS 21919-	Pulleys	Grommets	Hose & Tubing	Safety Wire	McMaster Carr STUFF	Tail Wires
	3/16” Roll Pin (1) Hardware store	-wdg4 (12)	MS24566-4B (2)	3/8 fuel line going thru ribs (12) AN931-6-10	Parker Superflex 397 hose 3/8 ID (2 ft.)	1 lb of 0.02	Socket Head Screws for Tank straps	Steen Aero Lab
	1/8” Phenolic sheet (1 sq. ft.)	wdg6 (25)	MS20220-2 (2)	1/4 fuel line going thru ribs (10) AN931-4-7	(8) Hose Clamps ACS pn QS200-06W	1 lb of .032	Split Bolt Clamp Connector to hold cable during eye splice assembly	AN665-34L (4)
	Finger Strainer ACS pn 05-17700 (4)	-wdg7 (6)	MS24566-3B (8)	3/16 brake line AN931-3-5 (8)	4' clear rigid tubing ACS pn 03-54100 for site gages.	1 lb of .025		AN665-34R (4)
	Fuel Valve ACS pn 6749 modified iaw backcountry super cub assembly manual for L-Both-R-off or from bearhawkaircraft.com	-wdg8 (10)		(60) Snap Bushing ACS pn 04-01985 for rib penetrations running wires and aileron cables.		1 lb of .041
	(23) Fairlead 3/4” x 1” OD x 1/4 ID (Trim = 5, Flaps = 6, Rudder = 8, 4 = wing)	-wdg10 (10)
		-wdg12 (45)
		-wdg14 (20)

[Bcone1381]

AN BOLTS	AN3 Bolts	AN4 Bolts	AN5 Bolts	AN6 Bolts
	-3A (60)	-3A (12)	-5A (6)	-12 (2)
	-4A (60)	-4A (4)	-6A (6)	-13A (2)
	-5 (4)	-5A (8)	-11A (2)	-14A (4)
	-5A (34)	-6A (4)	-12A (2)	-15A (4)
	-6 (30)	-7A (4)	-13A (4)	-16A (2)
	-6A (16)	-10 (2)	-14A (1)	-20A (2)
	-7 (18)	-10A (12)	-15A (1)	-22 (2)
	-7A (4)	-11A (2)	-20A (2)	-22A (2)
	-10 (8)	-13A (10)	-21A (2)	-25 (4)
	-10A (34)	-14A (10)	-26A (4)	-25A (4)
	-11 (20)	-15 (6)		-41A (4)
	-11A (8)	-15A (7)
	-12 (1)	-16A (7)
	-12A (14)	-17A (12)
	-13 (4)	-20A (3)
	-13A (40)	-21A (2)
	-14 (4)	-22A (3)
	-14A (8)	-23 (2)
	-15 (2)	-23A (22)
	-15A (6)	-24A (2)
	-16 (4)	-25 (4)
	-16A (2)	-25A (2)
	-20A (23)	AN4H-3A (2) drilled head
		AN4H-6A (2)

[Bcone1381]

CABLE HARDWARE	Nicopress Sleeve	Thimbles	Turnbuckles	Shackle	cable
	18-1-C (8)	AN100C-3 (4)	The list below is what I think I ordered and allows the use of turnbuckle barrels with locking clips. Mark Goldbergs hardware list streamlines turnbuckles decisions by calling out for assemblies.	(2) AN115-8 shackle. trim horn. Use (AN393-9 clevis pin with this shackle)	125’ 1/8” 7x19 galvanized cable
	18-3-M (24)	AN100C-4 (20) I included a few extra for practice/errors	MS21251-B5S (5)	(7) AN115-21 Shackles ruder and aileron cables (use AN393-11 Clevis + MS24665-151 cotter)	45’ 1/16” 7x7 flexible control cable
			MS21252-4RS (4) Fork End	(2) AN115-32 for flap arms (use AN393-17 clevis with this shackle.)
			MS21256-1 (10) Clip
			MS21255-5LS (2) cable eye left thread
			MS21255-5RS (2) cable eye right thread

[Bcone1381]

CLEVIS PINS	AN393-	AN394-	notes:
	AN393-9 (4)	AN394-17 (8) tail wire attachment - forks to lugs.	MS20392-2c = AN393
	AN393-11 (9)		MS20392-c3 = AN394
	AN394-15 (14)
	AN393-17 (2)		-11 Clevis pins for AN115-21 shackles
	AN393-19 (4)		-15 Clevis Pin for a turnbuckle fork end
	AN393-25 (4)
	AN393-29 (6)
	AN393-37 (4)

[Bcone1381]

COTTER PINS	MS24665 - stainless	size of cotter
	-151 (50)	.062 x 1/2
	-153 (20)	.062 x 3/4
	-227 (20)	.078 x 1/2
	-229 (20)	.078 x 3/4
	-231(10)	.078 x 1
	-298(10)	.093 x 1/2
	-300 (20)	..093 x 3/4
	-302 (10)	.093 x 1
	-304 (10)	.093 x 1.25
	-368 (20)	.125 x 3/4
	-370 (10)	.125 x 1
	-372 (25)	.125 x 1.25
	-374 (10)	.125 x 1.5
	-377 (15)	.125 x 2

[Bcone1381]

MACHINE SCREWS	AN526 Truss Head Screw	1032 Sockethead Screw (Mmc)	100 degree Countersunk Machine Screw	100 degree countersunk Washer
	-632R4 (200)	1.5” long (12)	Consider NAS514P632 screws.	#6 (100)
	0632R6 (100)		They are fabricated from a 2x harder steel than AN507's	#8 (100)
	-632R8 (20)
	-632R12 (20)		6-32 x 5/16 (400)
	-832R4 (50)		6-32 x 3/8) (100)
	-832R6 (25)		8-32 x 3/8 (100)
	-832R8 (20)

[Bcone1381]

NUTS	AN310 Castle	AN363	AN364 low profile nyloc	AN365 nyloc	AN316 Check Nut	AN345 Check nut	Axle Nut
	-3 (42)	-624 (4) for engine mount Bolts	-1032 (60)	-1032 (130)	-4R (16)	-10 (14) ACS shows no AN316-3	(2) MS21025-24 ACS-$12.90 each
	-4 (25)		-428 (30)	-428 (50)	-4L (6) left hand threads
	-5 (8)			-524 (20)	-5R (25)
	-6 (10)			-624 (24)	-6 (12)

[Bcone1381]

NUTPLATES	K1000	K2000	F5000 floating nut plates.
	-06 (450)	-06 (20)	L6 (20) size 6
	-08 (60)	-08 (6)
	-3 (40)	-3 (10) for AN3 bolt	floating nuplates might com in handy if screw alignment is not quite right.

[paulodonnell]

Just what I was looking for! ...'complete hardware kit' arrived but I noticed no nut plates was an obvious omission! No pulleys either

[Bcone1381]

RIVETS	NAS1097AD-	AN Rivets	Blind Rivets
	These rivets are dandy for installing nut plates. The head is a reduced size and make countersinking a cinch! Buy form Vans, or Wicks…not available at ACS.	AN426AD-3-3 (.15lb)	I dont know….I have 8 kinds. Both SS and AL rivets, in 100 degree Countersunk head and Domed head, and in 1/8” dia, and 3/32 dia.
	-3-3 (1/8lb)	AN426AD-3-3.5 (.15lb)
	-3-3.5 (1/8lb)	AN426AD3-4 (.15lb.)
	-3-4 (1/8 lb)	AN470AD-3-3 (.15lb)
	-3-6 (1/8lb)	AN470AD-3-3.5 (.15lb)
		AN470AD-3-4 (.15lb)

[Bcone1381]

TUBING STOCK	4130 steel	5052-0 aluminum
	(2’) 1/4 x .028	.250 x .035 (3 six footers) Brake lines.
	(1’) 5/16 x .028	.375 x .035 (3 twelve foot sticks) fuel lines
	(2’) 3/8” x .028	I used this rigid tubing for fuel line instead of the 3003 flexible tubing, but made fuel line patterns from the 3003 tubing.
	(1) 3/8 x .058
	(1’) 5/8 x .058

[Bcone1381]

WASHERS	AN960 (stnd)	AN960 (Light)	AN970 (fender)	MS35335 (Lock)	countersunk washer
	-10 (180)	-10L (100)	-3 (6)	-33 (10)	#6 SS countersink washer (100)
	-416 (100)	-416L (50)	-4 (4)		#8 ss countersunk (50)
	-516 (20)	-516L (20)	-5 (2)
	-616 (20)	-616L (10)	-6 (2)

[spinningwrench]

Is there a way you can send me this list in an Excel format?

[Chris In Milwaukee]

Excel accepts HTML tables as input. Simply copy/paste the tables out of the messages above and into Excel. Shouldn't take too long.