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My Patrol Hardware List.

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  • #16
    P.31 Flap Handle Flap Handel Cable attach at flap handle Flap Cable to junction plate Flap Cable from junction plate to flap lever Flap cable Pulleys Flap Cable attach at torque tube
    (2) MS24665-372 Cotter Pin 1/8x1-1/4 Use Flap Contro Cable with an MS20667-4 swaged fork end. Frk width = 0.383 = .062 washer Can of Safety Wire to measure cable length. One each of 020, .032, .041 DIA (2)MS21252-4RS fork end (6) MS24566-3B pulley (2) AN115-32 shackel
    3/16” roll pin (1)AN393-15 Clevis I am not ordering any control cables yet. But I am ordering hardware Xcpt teh swaged hardware. (2)MS21251-B5S Barrel (3) AN4-20A (2)AN4-21A (1)AN4-23A (2) AN393-17 Clevis
    (2) AN3-5A bolt (1)AN960-10 washer (1)AN100-4 thimble MS21255-5LS Cable Eye End (6) AN960-416 washer (2) MS24665-151 cotter
    (4)AN960-10 washer (1)MS24665-151 cotter (1) 18-3-M nicopress sleeve (4)MS21256-1 clips (6) AN365-428
    (2)AN365-1032 (1) An115-21 shackle for flap cable (2)AN393-15 Clevis
    (1) AN393-11 clevis (2)MS24665-151 cotter pin for pin
    (1) MS24665-151 cotter (2)AN960-10 washer
    (2) 18-3-M Sleeve
    (2) AN100-4 thimble
    Brooks Cone
    Southeast Michigan
    Patrol #303, Kit build

    Comment


    • Flygirl1
      Flygirl1 commented
      Editing a comment
      WOW, thanks for sharing. Good job!

  • #17
    Bcone1381 Thanks, great job

    Comment


    • #18
      "Brooks...the list above is great, but how many AN3-3a bolts should I order?"

      Staring with this post, thru #28 is the hardware list organized by TYPE
      GENERAL HARDWARE Single Item List Adle Clamps MS 21919- Pulleys Grommets Hose & Tubing Safety Wire McMaster Carr STUFF Tail Wires
      3/16” Roll Pin (1) Hardware store -wdg4 (12) MS24566-4B (2) 3/8 fuel line going thru ribs (12) AN931-6-10 Parker Superflex
      397 hose 3/8 ID
      (2 ft.)
      1 lb of 0.02 Socket Head Screws for Tank straps Steen Aero Lab
      1/8” Phenolic sheet (1 sq. ft.) wdg6 (25) MS20220-2 (2) 1/4 fuel line going thru ribs (10) AN931-4-7 (8) Hose Clamps
      ACS pn QS200-06W
      1 lb of .032 Split Bolt Clamp Connector to hold cable during eye splice assembly AN665-34L (4)
      Finger Strainer ACS pn 05-17700 (4) -wdg7 (6) MS24566-3B (8) 3/16 brake line AN931-3-5 (8) 4' clear rigid tubing ACS pn 03-54100 for site gages. 1 lb of .025 AN665-34R (4)
      Fuel Valve ACS pn 6749 modified iaw backcountry super cub assembly manual for L-Both-R-off or from bearhawkaircraft.com -wdg8 (10) (60) Snap Bushing ACS pn 04-01985 for rib penetrations running wires and aileron cables. 1 lb of .041
      (23) Fairlead 3/4” x 1” OD x 1/4 ID (Trim = 5, Flaps = 6, Rudder = 8, 4 = wing) -wdg10 (10)
      -wdg12 (45)
      -wdg14 (20)
      Last edited by Bcone1381; 07-09-2019, 03:57 PM. Reason: updated mcmaster car items
      Brooks Cone
      Southeast Michigan
      Patrol #303, Kit build

      Comment


      • #19
        AN BOLTS AN3 Bolts AN4 Bolts AN5 Bolts AN6 Bolts
        -3A (60) -3A (12) -5A (6) -12 (2)
        -4A (60) -4A (4) -6A (6) -13A (2)
        -5 (4) -5A (8) -11A (2) -14A (4)
        -5A (34) -6A (4) -12A (2) -15A (4)
        -6 (30) -7A (4) -13A (4) -16A (2)
        -6A (16) -10 (2) -14A (1) -20A (2)
        -7 (18) -10A (12) -15A (1) -22 (2)
        -7A (4) -11A (2) -20A (2) -22A (2)
        -10 (8) -13A (10) -21A (2) -25 (4)
        -10A (34) -14A (10) -26A (4) -25A (4)
        -11 (20) -15 (6) -41A (4)
        -11A (8) -15A (7)
        -12 (1) -16A (7)
        -12A (14) -17A (12)
        -13 (4) -20A (3)
        -13A (40) -21A (2)
        -14 (4) -22A (3)
        -14A (8) -23 (2)
        -15 (2) -23A (22)
        -15A (6) -24A (2)
        -16 (4) -25 (4)
        -16A (2) -25A (2)
        -20A (23) AN4H-3A (2) drilled head
        AN4H-6A (2)
        Last edited by Bcone1381; 10-01-2018, 01:11 PM.
        Brooks Cone
        Southeast Michigan
        Patrol #303, Kit build

        Comment


        • #20
          CABLE HARDWARE Nicopress Sleeve Thimbles Turnbuckles Shackle cable
          18-1-C (8) AN100C-3 (4) The list below is what I think I ordered and allows the use of turnbuckle barrels with locking clips. Mark Goldbergs hardware list streamlines turnbuckles decisions by calling out for assemblies. (2) AN115-8 shackle. trim horn. Use
          (AN393-9 clevis pin with this shackle)
          125’ 1/8” 7x19 galvanized cable
          18-3-M (24) AN100C-4 (20) I included a few extra for practice/errors MS21251-B5S (5) (7) AN115-21 Shackles ruder and aileron cables
          (use AN393-11 Clevis + MS24665-151 cotter)
          45’ 1/16” 7x7 flexible control cable
          MS21252-4RS (4) Fork End (2) AN115-32 for flap arms
          (use AN393-17 clevis with this shackle.)
          MS21256-1 (10) Clip
          MS21255-5LS (2) cable eye left thread
          MS21255-5RS (2) cable eye right thread
          Last edited by Bcone1381; 07-16-2019, 03:36 PM. Reason: clarified turnbuckle note.
          Brooks Cone
          Southeast Michigan
          Patrol #303, Kit build

          Comment


          • #21
            CLEVIS PINS AN393- AN394- notes:
            AN393-9 (4) AN394-17 (8) tail wire attachment - forks to lugs. MS20392-2c = AN393
            AN393-11 (9) MS20392-c3 = AN394
            AN394-15 (14)
            AN393-17 (2) -11 Clevis pins for AN115-21 shackles
            AN393-19 (4) -15 Clevis Pin for a turnbuckle fork end
            AN393-25 (4)
            AN393-29 (6)
            AN393-37 (4)
            Brooks Cone
            Southeast Michigan
            Patrol #303, Kit build

            Comment


            • #22
              COTTER PINS MS24665 - stainless size of cotter
              -151 (50) .062 x 1/2
              -153 (20) .062 x 3/4
              -227 (20) .078 x 1/2
              -229 (20) .078 x 3/4
              -231(10) .078 x 1
              -298(10) .093 x 1/2
              -300 (20) ..093 x 3/4
              -302 (10) .093 x 1
              -304 (10) .093 x 1.25
              -368 (20) .125 x 3/4
              -370 (10) .125 x 1
              -372 (25) .125 x 1.25
              -374 (10) .125 x 1.5
              -377 (15) .125 x 2
              Brooks Cone
              Southeast Michigan
              Patrol #303, Kit build

              Comment


              • #23
                MACHINE SCREWS AN526 Truss Head Screw 1032 Sockethead Screw (Mmc) 100 degree Countersunk Machine Screw 100 degree countersunk Washer
                -632R4 (200) 1.5” long (12) Consider NAS514P632 screws. #6 (100)
                0632R6 (100) They are fabricated from a 2x harder steel than AN507's #8 (100)
                -632R8 (20)
                -632R12 (20) 6-32 x 5/16 (400)
                -832R4 (50) 6-32 x 3/8) (100)
                -832R6 (25) 8-32 x 3/8 (100)
                -832R8 (20)
                Last edited by Bcone1381; 07-11-2019, 07:59 AM.
                Brooks Cone
                Southeast Michigan
                Patrol #303, Kit build

                Comment


                • #24
                  NUTS AN310 Castle AN363 AN364 low profile nyloc AN365 nyloc AN316 Check Nut AN345 Check nut Axle Nut
                  -3 (42) -624 (4) for engine mount Bolts -1032 (60) -1032 (130) -4R (16) -10 (14) ACS shows no AN316-3 (2) MS21025-24 ACS-$12.90 each
                  -4 (25) -428 (30) -428 (50) -4L (6) left hand threads
                  -5 (8) -524 (20) -5R (25)
                  -6 (10) -624 (24) -6 (12)
                  Last edited by Bcone1381; 08-30-2018, 11:55 AM. Reason: updated to improve accuracy
                  Brooks Cone
                  Southeast Michigan
                  Patrol #303, Kit build

                  Comment


                  • #25
                    NUTPLATES K1000 K2000 F5000 floating nut plates.
                    -06 (450) -06 (20) L6 (20) size 6
                    -08 (60) -08 (6)
                    -3 (40) -3 (10) for AN3 bolt floating nuplates might com in handy if screw alignment is not quite right.
                    Brooks Cone
                    Southeast Michigan
                    Patrol #303, Kit build

                    Comment


                    • paulodonnell
                      paulodonnell commented
                      Editing a comment
                      Just what I was looking for! ...'complete hardware kit' arrived but I noticed no nut plates was an obvious omission! No pulleys either

                  • #26
                    RIVETS NAS1097AD- AN Rivets Blind Rivets
                    These rivets are dandy for installing nut plates. The head is a reduced size and make countersinking a cinch! Buy form Vans, or Wicks…not available at ACS. AN426AD-3-3 (.15lb) I dont know….I have 8 kinds. Both SS and AL rivets, in 100 degree Countersunk head and Domed head, and in 1/8” dia, and 3/32 dia.
                    -3-3 (1/8lb) AN426AD-3-3.5 (.15lb)
                    -3-3.5 (1/8lb) AN426AD3-4 (.15lb.)
                    -3-4 (1/8 lb) AN470AD-3-3 (.15lb)
                    -3-6 (1/8lb) AN470AD-3-3.5 (.15lb)
                    AN470AD-3-4 (.15lb)
                    Brooks Cone
                    Southeast Michigan
                    Patrol #303, Kit build

                    Comment


                    • #27
                      TUBING STOCK 4130 steel 5052-0 aluminum
                      (2’) 1/4 x .028 .250 x .035 (3 six footers) Brake lines.
                      (1’) 5/16 x .028 .375 x .035 (3 twelve foot sticks) fuel lines
                      (2’) 3/8” x .028 I used this rigid tubing for fuel line instead of the 3003 flexible tubing, but made fuel line patterns from the 3003 tubing.
                      (1) 3/8 x .058
                      (1’) 5/8 x .058
                      Brooks Cone
                      Southeast Michigan
                      Patrol #303, Kit build

                      Comment


                      • #28
                        WASHERS AN960 (stnd) AN960 (Light) AN970 (fender) MS35335 (Lock) countersunk washer
                        -10 (180) -10L (100) -3 (6) -33 (10) #6 SS countersink washer (100)
                        -416 (100) -416L (50) -4 (4) #8 ss countersunk (50)
                        -516 (20) -516L (20) -5 (2)
                        -616 (20) -616L (10) -6 (2)
                        Brooks Cone
                        Southeast Michigan
                        Patrol #303, Kit build

                        Comment


                        • #29
                          Is there a way you can send me this list in an Excel format?

                          Comment


                          • #30
                            Excel accepts HTML tables as input. Simply copy/paste the tables out of the messages above and into Excel. Shouldn't take too long.
                            Christopher Owens
                            Bearhawk 4-Place Scratch Built, Plans 991
                            Bearhawk Patrol Scratch Built, Plans P313
                            Germantown, Wisconsin, USA

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