If you have a milling machine do this. Machine a piece of steel to a thickness equal to the exact length of the rivet you want. Drill a #30 or #40 hole in it. Now place an overlength rivet in it and using a sanding disc shorten the rivet to the exact length. You will have a perfect length rivet with square ends that will rivet cleanly. You can crank out rivets at a high rate. I keep a set on hand for all the fractional lengths I typically use.
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Bearhawk Patrol Scratch builder
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Fuf. Done with main spars. Looking good. Now I have a few questions about the rear spar. Plans call for 8 nose ribs and 9 pocket ribs. What I don't get is why there is an extra pocket rib? shouldn't it be the same? Also, the rear spar has aileron hinge reinforcement near the wingtip. Shouldn't there be a spacer to put the rib?You do not have permission to view this gallery.
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The pocket ribs between the hinges don't need to match the aileron structure. They are aligned with the center ribs. Same rivets for two attach angles that way.
I used a spacer between the outboard doublers.Mark
Scratch building Patrol #275
Hood River, OR
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