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Bearhawk Five Plans #5053

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  • #46
    The only part that I had to adjust was one of the top capstrips that must impinge on the main wing attach plate. multiple trips to sander until I got the fit I wanted. I had left that capstrip long for that purpose.

    The rest was done with strings and rubber bands.

    Capstrips matched drilled undersize w/ #40 . I then just used ad4 rivets as pins to hold rubber bands.

    The web splice has to positioned to avoid rivet holes near spar edges. In the case of the patrol it is called out as 1 9/16. It is not a precision thing it is just what is required to get rivet to edge distances.
    Also, the rivet spacing on the capstrips changes near the web splice. Some of the rivets are moved. Some are not

    nine.jpg




    If at all possible do not predrill holes in capstrip near the web splice areas that have a change in rivet to rivet distance. You can mark the holes with do not drill. You can put tape over the holes to remind yourself not to dirll. Non of it matters when you start drilling your brain turns off and you drill every hole in sight.

    The same thing happens when riveting. There are rivets to hold up fuel tanks and 4130 bars . You know that they are not supposed to be riveted. If you are like me you will rivet all of those locations and have to go back and drill them out. If your really as bad as me you will anvil the rivet -then drill it out - then put in another rivet and only latter realize there is not suppose to be a rivet in that location.
    Attached Files
    Last edited by sjt; 10-24-2024, 03:37 PM.
    Stan
    Austin Tx

    Comment


    • #47
      I made a plexiglass tray that held pens that marked my web center. The tray matched the angle of the spar web.

      I then used a string to make sure that the web was spliced in a straight line




      pen.jpg




      string2.jpg
      string1.jpg string3.jpg
      hole.jpg
      Last edited by sjt; 10-24-2024, 05:53 PM.
      Stan
      Austin Tx

      Comment


      • #48
        I needed to get to both sides of the spars. My spars could slide along a raised level surface to reach the underside.

        If you have a helper you might not need to do this sort of thing. It might be quicker to rivet horizontally .



        mdf tracks can be locked in place and bolted to 2x4
        overhang

        table.jpg table2.jpgeach boat can be adjusted for level the other way on mdf track


        track.jpg The tracks are adjusted vertically with two slots and two 1/4-20 bolts.


        I made these little sliders that could individually be adjusted for level. There is 6061 angle under boat on the mdf track


        boats.jpg




        boat.jpg track.jpg

        boat3.jpg
        This is track 5 with boat 5 . There are two allen screws threaded into boat that set level. Boats can travel along level mdf track or in some cases during riveting it is taken off if
        in the way of 6061 spacers on front of spar.


        cframe.jpg
        Attached Files
        Last edited by sjt; 10-25-2024, 05:06 PM.
        Stan
        Austin Tx

        Comment


        • rodsmith
          rodsmith commented
          Editing a comment
          That is an amazing set up!

        • Redneckmech
          Redneckmech commented
          Editing a comment
          Wow, that is an incredible setup. Thank you for taking the time to share it!

        • Sir Newton
          Sir Newton commented
          Editing a comment
          Simply put, it is buckets & buckets of awesome fun work !
          Looks great .
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