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  • Utah-Jay
    replied
    Originally posted by Hewko View Post
    Nice! What tool did you cut it with and are you adding a doubler?
    I used a step drill for my corner radius and then a new dremel saw (disk) blade. Putting the tape down and cutting inside the tape line made it a lot easier.

    My lens will have a backing for the nut plates/anchor nuts.

    Leave a comment:


  • Hewko
    replied
    Nice! What tool did you cut it with and are you adding a doubler?

    Leave a comment:


  • Utah-Jay
    replied
    That was the easy part..

    Now the stressful stuff
    IMG_5247.jpg IMG_5248.jpg IMG_5250.jpg IMG_5249.jpg IMG_5252.jpg IMG_5253.jpg
    Attached Files

    Leave a comment:


  • Utah-Jay
    replied
    So today was cut a hole in a perfectly good wing day… Yes I am putting a light in my leading edge.

    I decided to use the 2nd to last (outside) bay.

    Template is all set
    IMG_5242.jpg IMG_5246.jpg IMG_5244.jpg IMG_5243.jpg IMG_5245.jpg

    Leave a comment:


  • Utah-Jay
    replied
    Originally posted by jaredyates View Post
    Don't forget the cotter pin on your bellcrank bolt. Also, when you locate your turnbuckle in the cabin for the crossover cable, offset it as far as you can to one side, as to minimize the interference with the elevator trim cable.
    Jared, that cotter pin is not there as I am replacing the fork, but thanks.

    I am planning on offsetting to the right/co-pilot side

    Leave a comment:


  • jaredyates
    replied
    Don't forget the cotter pin on your bellcrank bolt. Also, when you locate your turnbuckle in the cabin for the crossover cable, offset it as far as you can to one side, as to minimize the interference with the elevator trim cable.

    Leave a comment:


  • Utah-Jay
    replied
    Both pulley guards have been either hose clamped or safety wired in
    IMG_5234.jpg IMG_5235.jpg
    The cable for the aileron bell crank to the control stick has been made and installed (sorry no pic), I did a lot of measuring and added a bit for safety and cut it to 195”

    Leave a comment:


  • Utah-Jay
    replied
    Here is the closeout for the first rib inside the aileron bell crank
    IMG_5227.jpg IMG_5228.jpg IMG_5226.jpg Pretty easy to make, I copied the idea from Ken F’s youtube video.

    Leave a comment:


  • Utah-Jay
    replied
    This
    IMG_5224.jpg
    Turned into this to allow for the arc movement of the aileron bell crank
    IMG_5240.jpg

    The aileron cable is run for the cockpit crossover
    IMG_5239.jpg IMG_5238.jpg IMG_5237.jpg IMG_5236.jpg

    Leave a comment:


  • Utah-Jay
    replied
    Nothing is difficult, some if just mind numbingly tedious
    IMG_5219.jpg IMG_5221.jpg IMG_5220.jpg

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  • Utah-Jay
    replied
    Wings are coming along nicely, long days so have not been giving day to day updates

    IMG_5205.jpg IMG_5203.jpg IMG_5206.jpg IMG_5204.jpg IMG_5202.jpg

    Leave a comment:


  • Utah-Jay
    replied
    Been working on the wings, all the pulleys, pushrods and the bell crank are installed (right wing)

    IMG_5205.jpg IMG_5206.jpg IMG_5211.jpg IMG_5212.jpg IMG_5202.jpg

    The “path” for the aileron crossover cable was mapped out today, will start drilling pilot holes tomorrow.

    Leave a comment:


  • Utah-Jay
    replied
    Took a good two hours to really clean the wing and get ready for work.
    IMG_5197.jpg
    Torqued all the bolts as per the instructions and put on the torque seal (no photo)

    Tomorrow I will start with the bell cranks and other internal stuff

    Leave a comment:


  • Nev
    commented on 's reply
    Home stretch.....

  • Utah-Jay
    replied
    And a new challenge begins
    IMG_5196.jpg

    Leave a comment:

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