Kit #7 arrived

[Utah-Jay]

Working on fuselage to wing fairings
IMG_6554.jpg IMG_6514.jpg IMG_6559.jpg IMG_6562.jpg IMG_6515.jpg

Today I built a shelf for the aileron crossover cable to keep it above the trim cable
IMG_6560.jpg IMG_6561.jpg I countersunk the screws so as to never have a chance of a cable rubbing on a screw.

Just clamped in place at the moment. But I do not like anything potentially rubbing.

[Utah-Jay]

Thanks Bcone1381 I will give it a try

[Bcone1381]

Have you tried to form the curve around a cylinder? I found that I could test a scrap piece of Alumn. You know, form it around a cylinder of a given dimension and then check the results of the scraps curvature radius against my desired radius. I then would adjust my cylinder diameter and test it again on a new piece of scrap until I got the diameter I desired.

I made that cylinder diameter adjustable by wrappping a cardboard shipping cylinder with I think felt I had on hand. It was quick and easy. 2024-t3 Alumin work-hardens, so if you sneak up on your desired radius, it will require a smaller and smaller diameter to get it to move. So Finetune your cylinder so your scrap can bend from flat to your desired curve with one motion. In otherwords, don't sneak up on it.

[Sierra Skydog]

Good job at keeping a sense of humor through some “not so fun” tasks! I have to re-learn that once in awhile

[Utah-Jay]

Safety wired all but two of my turnbuckles today as I am buttoning things up. As I am sure many of you can commiserate…. I lost the will after a while and I just did not feel like removing the floorboard under the pilot seat to do the elevator, the remaining one is the aileron pass-through and I have a reason (more to come later) for waiting on that one. Here is a photo example
IMG_6519.jpg

I also started the fuselage to wing fairing today.
IMG_6514.jpg IMG_6515.jpg

While those are a perfect fit, I am going to change from .025 to .016 or .020 for a more efficient curve on the leading edge. Yep…Imagine that doing things more than once

[Utah-Jay]

As posted above I have been working long hours everyday and today got the flaps (yesterday on the flaps) and ailerons all done. The ailerons are super light to the touch and have no side to side slop at all, I was really happy with that! Turnbuckles just above the triangle need a few turns to take out a bit of slack. I had to put a bit of lubrication on the right flap torque tube and that eliminated a bit of a slow and not quite complete retraction. Being I was doing it I did the left as well and now both spring (pun intended) back to full retraction.

[Utah-Jay]

I was too busy to take photos today, but both ailerons and both flaps are hung. Flaps are set to the wing using the springs and rod ends… aircraft spruce SCREWED me and is delivering my shackles two days later than the shipping I paid for. They arrive tomorrow at some point.

Then I will set cable lengths and nicopress the cables, adjust the turnbuckles and the start on the aileron cable rigging

[huntaero]

Very nice build love the pics

[Skyward II]

Getting close. Looks great!

[Utah-Jay]

Past several days were spent wrapping the ends and pockets for the 2nd Flap and Aileron.

IMG_6482.jpg IMG_6483.jpg

Then I undertook actually covering the aileron
IMG_6483.jpg
Then today I hung the right aileron IMG_6489.jpg

Left Flap covering starts tomorrow, likely will take 2 days, possibly 3, once hung it is on to rigging

[Utah-Jay]

rkennell I’m glad it’s of help

its just one step at a time

I rarely miss a day when I’m home from work

[rkennell]

I enjoy seeing the progress it gives me motivation and encouragement. Thanks. Safe travels.

[Utah-Jay]

Glare shield covering nearly finished, just a bit of trimming but ran out of time…. Headed to Korea for a week
IMG_6455.jpg

[Utah-Jay]

Left Flap is hung
IMG_6452.jpg IMG_6451.jpg

[Utah-Jay]

A barn door has been hung
IMG_6450.jpg IMG_6449.jpg